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Rigid Mailers


Pack and Protect the Essentials With Rigid Mailers

Make sure your deliveries get to their destination safely and securely with custom rigid mailers. Ship art materials, photographs, and documents with the assurance and confidence that your package is protected from damage throughout the journeyRigid mailers come in two styles: catalog and booklet. Each mailer has a self-sealing strip and an easy-tear tab for effortless access. Choose from three different sizes and paper types that fit your needs best.

Select Size, Style, and Ship!  

Catalog or booklet? You can choose between these two styles of rigid mailers depending on what suits your needsCatalog mailers have the opening and the flap on the shorter side while booklet envelopes have them on the longer partEach style comes with a specific size option: 

  • 10” x 13” Booklet Style fits a 9” x 12 presentation folder. 
  • 9” x 11.5” Catalog Style fits an 8.5” x 11 product catalog/booklet. 
  • 7” x 9” Catalog Style fits 8” x 10 photos greeting cards, DVDs, and other smaller items.

How are Rigid Mailers Best Used?   

When sending documents and sensitive material, you need all the protection you can get. Custom rigid mailers securely seal your packages and ensure a safe delivery to its destination.  

Here are a few guidelines to follow to get the most out of your rigid mailers: 

Get the right size. It’s tempting to order the biggest size for the extra space but with rigid mailers, you want a snug fit to minimize movement and friction during shipping and handling. 

Materials matter. Rigid mailers are printed on 16 pt. Cardstock and is available in three finishes.  

  • Gloss reflects light and gives the material a brilliant sheen that makes vivid colors pop. 
  • Matte gives your rigid mailers’ colors a more subdued but elegant look. Its non-glossy surface provides better writability. 
  • High Gloss (UV) is UV-coated on the front. The UV coating gives it a glossy shine that protects the surface from scratches and scuffs. 


Design with the recipient in mind. Rigid mailers are full color printed on the outside, giving you the ultimate freedom to customize.  The easy-tear tab ensures a fuss-free experience for the recipient as it allows them to easily open and access its contents right away.




Size. Color. Material. It's all here, and more.

2 Paper/Stock Options

Rigid mailers templates.

Save time by using our free templates. Our templates have been setup with proper bleeds and margins, assuring your print job turns out accurate. To download, select a file type and click on the size below.

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