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All pickup locations will be closed Monday, May 27, for Memorial Day.

Custom Mailer Boxes

  • Form & function in a retail package
  • No glue or tape needed to seal the box
  • Printed on sturdy cardboard
  • No minimum quantity

Custom Sizes.


Quantities starting at 1.


Full-color printing.


Easy-to-use 3D
design tool.


Sustainably sourced. Recyclable.

  1. Customize it.

    Select perfect style, size and material.

  2. Design it.

    Use our intuitive design tool to easily create a custom un-boxing experience for your customers. Or upload your own.

  3. Get it.

    That's it! We'll produce and ship your flat boxes. You now get to fold and place your product inside for a striking branded look.

Create a Memorable Unboxing Experience

Deliver your customer's e-commerce orders, subscription boxes, and promotional kits in high-quality mailer boxes. Made of durable corrugated cardboard, every order is protected as it ships from your office to your customer. They'll be excited to reveal your items in their next unboxing video.

Our mailer box printing services let you customize every detail, from choosing a custom size to executing the most intricate design.

Fold and Flap. As Easy as That.

The roll end front tuck box is designed for easy and quick assembly. The roll end front tuck box is designed for easy and quick assembly. It comes scored to indicate which lines are for folding.

Our step-by-step guide walks you through each fold and flap:
1. After folding the scored lines, raise the front and back panels.
2. Raise the left and right panels to complete the corners.
3. Lock the front flaps into place.
4. To close the lid, fold the side flaps into the interior walls.
5. Close the front flap to seal the entire box.

Custom mailer boxes are used to deliver both purchases and promotional items:
• Gift boxes
• Promotional kits
• Subscription boxes
• E-commerce orders

Subscription boxes treat customers to a curated experience of your product. Some of the companies that order these are:
• Beauty & makeup
• Wine & food samples
• Clothes & retail

Shipped to You Right on Time

Mailer boxes take 10-12 business days to produce before it's shipped to your address. This gives us enough time to customize your preferred size and design.

Size. Style. Material. It's all here, and more.

Our custom mailer boxes are made of sustainable, recyclable, and sturdy corrugated cardboard. They can handle a capacity of up to 40 lbs.

To start customizing your corrugated mailer box, choose from the following cardboard colors.

Standard White Corrugated Cardboard

• Comes in a mottled white that matches light colors
• Interior & exterior are white, while flute is made of Kraft
• Has an elegant matte finish for minimalist, neutral designs

Premium White Corrugated Cardboard

• Has a solid white color that adds to a design's vibrancy
• Interior and exterior is white; flute is made of Kraft
• Suited for luxury brands or products targeting high-end markets

Kraft (Brown) Corrugated Cardboard

• Comes in a rustic brown that suits dark toned palettes
• Interior and exterior is white; flute is made of Kraft
• Works best on brands promoting natural products & ingredients

You can also combine the Kraft's brown base with the standard white option:
• Standard white outside, Kraft (brown) inside
• Kraft (brown) outside, standard white inside

Custom Mailer Box Sizes

Order a box that's exactly the size you need. Select the dimension based on the following ranges for the interior or inside area of the box:
• Length: 3 in. - 25 in.
• Width: 2 in. - 25 in.
• Depth: 1 in. - 15 in.

Material thickness will depend on your indicated box dimensions. If you require a specific thickness, kindly get in touch with our customer service.
• 1/16" E-Flute Corrugated Cardboard
• 1/8" B-Flute Corrugated Cardboard

Mailer Box FAQs

Q:Does the turnaround time change based on the order quantity?

A: An order of 1 sample with your custom design & size can be shipped within 3 business days.

All other orders require 10-12 business days for printing & shipment.

Q:Is there anything on the site I can use to design my box?

A: Our online design tool is simple to use and lets you create a custom box design

Q: How should I choose between the kraft or white corrugated cardboard options based on my design?

A: The white cardboard options suit designs that utilize light or bright colors and full-color images.

Select Kraft if you want a rustic, natural-looking brown color to complement your design. This color works best on darker tones and palettes.

Q: Will white ink show up on Kraft corrugated cardboard?

A: We can arrange for a Kraft-like texture to appear on the premium or standard white cardboard. You can contact our customer service for more information. Otherwise, white ink will appear brown if you select Kraft as your corrugated cardboard color.

Q: Can I print on the inside and outside of the box?

A: Yes, you can print colors and designs on the inside and outside areas of the mailer box. Full-color printing is also available on only one side of the box, if you prefer.

Q: How do I measure the interior dimensions of my mailer box?

A: With the box open toward you, here's how to get the correct measurements for the inside of the box:
• The length is measured from the left to right side of the box.
• The width is measured from the front to the back side of the box.
• The depth is measured from the top to the bottom part of the box.

See why 1,000,000+ customers trust us every day and keep coming back.

24/7 Customer Service

24/7 Customer Service.

Excellent customer service anytime you need it.

Reliable. Always

Reliable. Always.

The box you want. The way you want. Professional printing guaranteed.

Free File Check

Free File Check.

A box specialist will give your file a hands-on review.

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